Batteries are an incredibly popular power source that are used in a huge variety of projects. If you don't want to plug your project into a wall, you'll probably be using a battery to power it, so choosing the correct battery for your project is a very important step in the design process. There is a lot of variety in batteries, and a lot of factors that go into picking the perfect battery for your project. Here's a quick rundown.
Batteries come in all sorts of shapes and sizes. In some cases the size and shape of the battery may be the most important factor. Coin cells and lithium-polymer batteries are great choices when a small form-factor is important. Other common battery sizes include AA, AAA, D, and 9V.
The chemistry that drives a battery is another characteristic to decide upon. Whether the battery is disposable or rechargeable is directly related to the battery's chemistry. A few of the more popular disposable batteries include alkaline, lithium, and zinc-carbon. As far as rechargeable batteries go, there's lead-acid (commonly found in automobiles), lithium-ion (often used to power consumer electronics), and NiCd and NiMH batteries (often take the same form as common alkalkine batteries: AA, AAA, etc.).
A battery's chemistry will also affect the nominal voltage that it will produce. For example, an alkaline battery, like a AA or AAA, has a nominal voltage of about 1.5V, while the voltage of a LiPo battery will usually be around 3.7V. The key word here is 'nominal', as the actual voltage of the battery will fluctuate depending on how much charge it has left. A fully charged LiPo battery will produce about 4.23V, while when discharged its voltage may be closer to 2.7V.
|Chemistry||Battery Size||Nominal Voltage||Rechargable?|
|Alkaline or Zinc-carbon||AA, AAA, C, and D||1.5V||No|
|Alkaline or Zinc-carbon||9V||9V||No|
|Li-ion, Li-poly||Various sizes||3.7V||Yes|
|NiMH or NiCd||AA, AAA, C, D||1.2V||Yes|
|Six-cell lead-acid||Car battery||12.6V||Yes|
One more point on battery voltages: when two or more batteries are placed in series, the voltages of the batteries are added together. For example, lead-acid car batteries are actually made out of six single-cell lead acid batteries tied together in series; the six 2.1V cells add up to produce 12.6V. When tying two batteries in series, it's recommended that they be of the same chemistry; also be wary of charging batteries in series as many chargers are limited to single-cell charging.
Capacity is another of the more important characteristics to observe when picking your battery. The capacity of a battery is usually rated in ampere-hours (Ah) or milliampere-hours (mAh), and it tells you how many amps a fully charged battery can supply over a period of one hour. For example, a 2000mAh battery can supply up to 2A (2000mA) for one hour. If you know the average current your project will require, and how long you want it to run before the battery dies, you can pick out a battery that will perfectly suit your project.
When you connect two or more batteries in parallel, the capacities add. For example, four AA batteries connected in parallel will still produce 1.5V, however the capacity of the batteries will be quadrupled.
All of the characteristics above (size, voltage, and capacity) factor into a battery's power density. Power density relates the amount of power (amps * voltage) a battery can supply to its weight, and is usually displayed in terms of watt-hours per kilogram (Wh/kg). The higher the power density, the higher the power it can supply in smaller sizes. Lithium batteries (coin cells, LiPos) can pack a lot of punch into small spaces due to their high power density, while zinc-carbon and NiCd batteries have extremely low power densities. In general, disposable batteries are more power dense than rechargable batteries.
With the above information at hand, here's a quick quiz to test your shiny new knowledge:
1. Fill in the blanks: depending on a battery's chemistry it can be either rechargeable or disposable. Alkaline batteries are a common example of __________ batteries, while Lithium-polymer and lead-acid are very common ____________ batteries.
2. A lithium-polymer battery has a capacity rated at 2Ah. The battery is powering a circuit that consumes on average 10mA. If the battery is fully charged, theoretically how long can it power the 10mA circuit?
3. Four 1.5V alkaline batteries in series will produce what voltage?
Spoiler Alert! Highlight from here...
1. disposable, rechargable
2. 200 hours. How'd we get there? First convert the capacity of the battery to mAh: 2Ah * (1000mA / 1A) = 2000mAh. Next, divide the capacity of the battery by how much current the circuit it powers will consume: 2000mAh / 10mA = 200h.
3. 6V. How's that work? Batteries in series have their voltages added together, so 1.5V + 1.5V + 1.5V + 1.5V = 6V.
...to here to reveal the answers. Because, you know, they're so super-secret.
After leaving his LectroCandle on all night Billy's 1000mAh lithium-polymer battery has lost all of its charge. Billy has to get the battery fully charged before he goes to bed tonight so he plugs it into his LiPoly USB Charger. If the USB Charger charges the battery at 100mA then how long will it take to fully charge the battery?
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